Fiber-To-The-Home Cable Manufacturing Line – Cutting-edge Manufacturing System
Were you aware that up-to-date light-transmitting cable systems function at rates of up to 190 m/min? This astonishing productivity is made possible by sophisticated manufacturing solutions designed for high-speed production.
These systems are built to process various cable types, such as service cables and tight buffered cables. Their compact design, typically below 26 meters, suits them well for state-of-the-art factories.
Seamless coupling with intelligent production networks ensures uninterrupted performance. Through MES/ERP connectivity, these compact fiber unit production lines deliver unparalleled precision and efficiency. This makes them a top choice for companies seeking to lead in the telecommunication sector.
Overview of the FTTH Manufacturing Line
Efficient production systems are key to satisfying the rising demand for reliable connectivity. These configurations are designed to create high-quality glass-fiber cables that energize current communication infrastructures. By leveraging modern innovations, they provide for precision and rapidity in each phase of the production.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system comprises a unified setup to produce home fiber drop cables. They include uncoated strands strengthened by metal or fiber-reinforced polymer, encased in protective sheathing. This produces a robust and effective system for rapid broadband links.
It supports diverse compounds, such as PVC, LSZH, and PE polymers. This flexibility ensures it satisfies assorted sector requirements. Additionally, the four-head fiber discharge system offers accurate strain regulation, ensuring accuracy within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our system distinguishes itself for its accuracy and performance. Below are the advantages:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
Contemporary production setups are reshaping the process by which fiber wires are made. Our high-tech system integrates accuracy, productivity, and innovative solutions to yield top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
At the heart of our system is a customized 50mm extruder built to ensure meticulous dispersion of materials. It guarantees steady standards across every fiber cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system maintains an accuracy of ±1°C. This level of precision guarantees optimal performance and reduces waste, making it a cost-effective solution for manufacturers.
Motorized Fiber Release and Tension Control
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, yielding resilient and dependable items.
Advanced Technology Behind the Production Line
Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.
Worldwide Industrial PC and PLC Integration System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With energy use as low as 35KW/h during routine activity, this system is power-saving. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.
Steel-reinforced wiring combined with sophisticated Fibers in metal tube management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Aspect | Upside |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| 35KW/h Power Consumption | Low-cost energy performance |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Reliable and exact performance |
| ERP System Compatibility | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Modern fabrication systems have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Suitability for indoor and outdoor use
Producing Both Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions offers considerable gains to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Boosted Performance and Output
Our system ensures Fiber draw tower high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. The automated line-receiving feature further reduces manual labor, saving time and resources.
Economical Fiber Optic System Implementation
Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Advantage |
|---|---|
| High-Speed Production | High productivity |
| Low Energy Requirement | Reduced operational expenses |
| ≤0.02dB/km Loss | Top operational efficacy |
| Optimal Operator Work Level | Ergonomic design |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.